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Rear Door Hinges (Tailgate)


 
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DaveWall
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Joined: 12 Nov 2007
Posts: 967
Location: Gloucestershire

PostPosted: Wed Feb 20, 2019 10:28    Post subject: Rear Door Hinges (Tailgate) Reply with quote

Decided to have a look at my rear hinges

What I found is that the common "Wear" is not the holes wearing, but they obviously have a bit of braded bronze or similar folded bush between the inner part of the hing and the hinge pin.

I carefully ground the riveted end back to size and pressed it out and you could see what was left of the bush. It's like a "top hat" bush rolled into the hole and folded flat between the two parts of the hinge.

I cut a small bit of nylon pipe (happened to have some kicking around and used it to re-bush the inner plate, and put a thin stainless washer between the two plates to take up the slack, and pressed the pin back in and it seems lovely and tight/smooth again.

Posting as I'm surprised how they are bushed, I guess to stop them squeaking, I did also note the later Prado has a different part number and wonder if the bushes were upgraded?
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diggerdave
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Joined: 03 Oct 2014
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Location: Bubwith

PostPosted: Wed Feb 20, 2019 12:50    Post subject: Reply with quote

Top tip. No apparent wear in mine after 200,000m despite carrying an oversize MT tyre, but nothing lasts for ever so I'll bear in mind for the future
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1997 KZJ90 3.0d, 2" suspension lift, 235/85/16 Cooper STT Pros. 217k hard miles
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DaveWall
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Joined: 12 Nov 2007
Posts: 967
Location: Gloucestershire

PostPosted: Thu Feb 21, 2019 6:21    Post subject: Reply with quote

Yeah the strip used to fold the bush was half out on mine and a tiny amount of play, what year is yours? I wonder if maybe you have the newer part number/maybe better bush?

But the wear reported is definitely the bush worked its way out in most cases I suspect... I carry a BFG A/T on my spare (I'm convinced they are twice the weight of normal tyres LoL)..... and occasionally fit a home made bike rack on which bolts onto the middle bolt of the spare wheel hanger (so I can open the rear door with the bikes on... very handy! Smile
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diggerdave
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Joined: 03 Oct 2014
Posts: 448
Location: Bubwith

PostPosted: Fri Feb 22, 2019 10:09    Post subject: Reply with quote

No, mine's an early one. But a lot of factors will determine how quickly/slowly a bush wears in such circumstances. I've no idea how the thing was treated by former owners (IIRC there were eleven before me!) before I got it at 140,000 miles. Maybe they didn't use the rear door much.
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1997 KZJ90 3.0d, 2" suspension lift, 235/85/16 Cooper STT Pros. 217k hard miles
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